The broad understanding of the Reactor is the stainless steel container with physical or chemical reaction. The structure design and parameter configuration of the container are carried out according to different process conditions. The design conditions, process, inspection, manufacturing and acceptance must be based on relevant technical standards to achieve process requirements. Heating, evaporation, cooling and low-speed mixing reaction functions.
The pressure vessel must follow the standard of GB150 {steel pressure vessel}, and the atmospheric pressure vessel must follow the standard of NB/T47003.1-2009 {steel welded atmospheric pressure vessel}. Subsequently, the pressure requirements in the reaction process have different requirements for the design of the vessel.
Production must be processed, tested and tested in strict accordance with the corresponding standards. Stainless steel reaction kettle According to different production processes, operating conditions, etc., the design structure and parameters of the reaction kettle are different, that is, the structure and style of the reaction kettle are different, and they are non-standard container equipment.
The reactor is a comprehensive reaction vessel, and the structure, function and configuration accessories of the reactor are designed according to the reaction conditions. The pre-set reaction steps can be completed with a high degree of automation from the beginning of the feed-reaction-discharge process, and the temperature, pressure, mechanical control (stirring, blasting, etc.), reactants/products in the reaction process Important parameters such as concentration are strictly regulated.
Its structure generally consists of a kettle body, a transmission device, a stirring device, a heating device, a cooling device, and a sealing device. Corresponding auxiliary equipment: fractionation column, condenser, water separator, collection tank, filter, etc.
The materials of the reactor are generally carbon-manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel) alloy and other composite materials. The reaction kettle can be made of stainless steel materials such as SUS304 and SUS316L. The agitator has anchor type, frame type, paddle type, turbine type, scraper type, combined type, and the rotating mechanism can adopt cycloidal pinwheel reducer, stepless speed reducer or frequency conversion speed regulation, etc., which can meet the special requirements of various materials. response request.
The sealing device can adopt sealing structure such as mechanical seal and packing seal. Heating and cooling can use jacket, half-pipe, coil, Miller plate and other structures. process needs. And it can be designed and manufactured according to the user's process requirements.
HEXIN Alloy Tech is specializing in custom design and fabrication of various ASME reactors.
We use typical materials like Stainless Steel, Carbon Steel, Nickel Alloy, Duplex; we perform 100% Radiography and PMI - Positive Material Identification .
